Task-Relevant Feature-Dynamics Fidelity Enables Zero-Shot Sim-to-Real Transfer for Robotic Ultrasound Scanning

Robotics

Summary

The authors address the challenge of training robotic ultrasound systems using simulated data instead of costly real-world data. They focus on how well the simulator replicates changes in images caused by moving the ultrasound probe, a property they call task-relevant feature-dynamics fidelity (TR-FDF). Their analysis shows that better TR-FDF improves the robot's performance when transferring from simulation to real usage. They develop a new simulator designed to enhance TR-FDF and demonstrate that a robot trained only in simulation can successfully operate in real tests nearly all the time. Their results highlight that capturing dynamic changes is as important as realistic single images.

Authors

Yizhao Qian, Jiayuan Luo, Wanyi Zhu, Yameng Zhang, Max Q. -H. Meng, Yixuan Yuan, Li Liu

Abstract

Robotic ultrasound policies operating directly on B-mode images require extensive interaction data, whereas real-robot data collection is costly and safety-constrained. Simulation provides a scalable alternative, but zero-shot transfer depends not only on single-frame realism but also on whether simulated observations reproduce task-relevant feature changes induced by probe motion. We term this cross-domain consistency task-relevant feature-dynamics fidelity (TR-FDF). Under local regularity assumptions, our contraction analysis shows that greater sensitivity of TR-FDF mismatch to probe motion reduces the effective closed-loop contraction margin, whereas motion-independent errors primarily enlarge the residual error bound. Guided by this analysis, we develop a TR-FDF-oriented ultrasound simulator that combines a shared structural intermediate domain, trajectory-level fixed noise, and few-step conditional flow generation. In phantom experiments, a policy trained exclusively in simulation succeeded in 390 of 400 zero-shot deployments across four target planes. The simulator achieved an FID of 29.66 and generated observations at 67.1 Hz. Controlled interventions, ablations, and baseline comparisons showed that TR-FDF sensitivity complements single-frame realism in predicting zero-shot transfer performance.