materials development teams

Abstract: Multi-fidelity training, which combines abundant low-fidelity data with scarce high-fidelity labels, is increasingly common in atomistic modeling, but its effect on predictive uncertainty remains largely unexplored. We investigate this question using deep ensembles of mean-variance MACE models trained on ANI-1x, contrasting high-fidelity training from scratch with low-fidelity pretraining followed by fine-tuning. We characterize aleatoric, epistemic, and total uncertainty throughout training and under two distribution shifts: unseen molecular systems and higher-energy configurations. We find that pretraining reduces prediction error and improves uncertainty-based ranking across all test sets, but does not yield well-calibrated predictive variances; calibration deteriorates more severely under energy extrapolation. Training-dynamics analysis localizes most of this calibration degradation to high-fidelity optimization, during which the learned aleatoric variance becomes overconfident on held-out data. Moreover, multi-fidelity fine-tuning produces a more effective uncertainty-based acquisition function than high-fidelity training from scratch. These findings show that uncertainty ranking and calibration capture distinct properties and must be assessed separately in multi-fidelity atomistic models, especially under extrapolation.

Abstract: Materials synthesis planning (MSP) connects AI-driven materials discovery to experimental realization by proposing precursors, synthesis operations, and processing conditions for a target material. Existing approaches predict these components separately or in pairs and treat conditions only as a prediction target. Consequently, MSP remains centered on recipe prediction: it leaves unexplored how conditions can serve as process context for constructing synthesis routes, and it does not address which candidate routes should be executed under limited experimental resources. We propose CondMSP, which extends MSP from recipe prediction to execution-aware planning. CondMSP predicts temperature, time, and atmosphere by combining a joint predictor with variable-specific experts, and then uses these predictions both as process context, grounding the generation and retrieval of operation sequences, and as execution requirements, specifying which thermal stages can share a furnace run and at what cost. This specification is held fixed across all compared methods; within it, CondMSP ranks routes across precursor sets by a common utility and, under furnace budgets, jointly selects routes and allocates their thermal stages by constrained optimization. CondMSP improves condition and operation prediction and, under this shared constraint, raises reference-recipe recovery from 27.9% to 32.9% at three simulated furnace runs per target and from 34.7% to 40.0% at 30 trials, while a new evaluation set of 2,344 targets supports generalization beyond oxide-dominated training chemistry.

Abstract: Mixed-variable optimization in scientific discovery often requires exploring large combinatorial spaces under costly experimental evaluations, making sample?efficient Bayesian optimization (BO) essential. However, existing BO methods typ?ically rely on structural descriptors to define similarity among categorical variables, implicitly assuming that structural similarity reflects similarity in task performance. In scientific optimization, this assumption is often violated, leading to surrogate representations that are poorly aligned with the optimization objective. To address this limitation, we propose TagBO (Task-aware Graph Bayesian Optimization), a method that integrates LLM-derived relational priors with descriptor-based struc?tural information for mixed-variable Bayesian optimization. Rather than directly using LLM outputs as predictive scores, TagBO treats LLM outputs as a potentially noisy source of task-aware relational priors and extracts coarse ordinal relational signals from LLM reasoning to construct task-aware similarity structures for scien?tific optimization. TagBO then performs constrained Gaussian process Bayesian optimization over the resulting joint discrete-continuous representation space. Ex?periments on diverse chemistry and materials formulation tasks demonstrate that TagBO consistently improves sample efficiency under fixed evaluation budgets across LLMs of varying capabilities.

Abstract: The discovery and development of advanced materials is a challenging process constrained by the high time and monetary costs of synthesis, processing, and characterization. The underlying design spaces can be enormous, often with multiple competing objectives. Bayesian optimization (BO) provides a principled approach for efficiently navigating such spaces, but most workflows rely on fixed exploration-exploitation policies that lack the capacity to adapt to shifting constraints in dynamic campaigns typical of self-driving laboratories. In this work, we develop a multi-objective BO framework for alloy design under resource constraints, benchmarking strategies for adaptive policy tuning at each iteration. Our evaluation covers a septenary refractory high-entropy alloy (RHEA) system focused on maximizing melting temperature and minimizing density, and an Fe-Co-Ni-based soft magnetic alloy system targeting saturation magnetization, coercivity, and hardness. We compare an exploitation-focused strategy, a fixed mixed exploratory/exploitative policy, and two distinct LLM-based adaptive strategies with different approaches to batch allocation and campaign signal interpretation, evaluated across baseline and mid-campaign resource event conditions including budget reductions, timeline cuts, and combined disruptions. Our results show that mixed allocation strategies accumulate substantially more mutual information than the exploitation-focused baseline at a proportionally smaller cost to hypervolume and optimization speed, with adaptive strategies outperforming a fixed-mixed allocation policy by adjusting their allocation in response to both evolving campaign statistics and resource constraints. These findings suggest that adaptive resource allocation offers a favorable tradeoff for materials discovery campaigns in reducing predictive uncertainty on Pareto-optimal compositions.

Abstract: Mechanical metamaterials owe some of their exotic effective properties to microstructural instabilities such as buckling and pattern transformation. Their fine-scale geometry, combined with the interplay of local and nonlocal effects, renders direct numerical simulation (DNS) prohibitively expensive, if not intractable. Micromorphic computational homogenization~\citep{Rokos2019} has been proposed to make macroscopic simulations feasible: a representative volume element (RVE) carrying patterning fluctuation fields resolves the microscale, while an effective micromorphic continuum describes the macroscale. Such simulations nevertheless remain costly, since the RVE problem and its associated tangent problems must be solved at every macroscopic integration point, which becomes prohibitive, especially in three dimensions. We therefore propose a reduced order model for the microscopic problem, combining proper orthogonal decomposition with a hyperreduction method tailored to the micromorphic setting. Two numerical examples quantify the reduced basis and hyperreduction errors and discuss the offline costs and attainable online speed-ups. The results show that this approach can enable engineering-scale large deformation analysis of mechanical metamaterials.

Abstract: Generative models are increasingly central to many de novo discovery pipelines, in which designs are generated at scale and filtered through virtual screens to determine a set of candidates to experimentally validate. While Bayesian optimization (BO) is a natural fit for this setting, as it uses past evaluations to guide future proposals, the computational overhead required for its sequential decision-making becomes a bottleneck when virtual screens are relatively cheap. We make BO practical in this regime by exploiting the unique combination of a linear model constrained to a spherical domain where high-dimensional latents concentrate. We build off recent work justifying the use of linear surrogates, while deriving nearly closed-form solutions to the surrogate modelling and acquisition problems that exploit spherical symmetry. The result is at least a 100x speedup over state-of-the art baselines, with matching or improved performance across molecular and image generation benchmarks. Altogether, our method makes BO a practical drop-in for de novo pipelines where it was previously too slow to consider.