automotive design teams

Abstract: Neural surrogates for computational fluid dynamics (CFD) have the potential to greatly enhance engineering innovation through accelerating simulation. However, the primary limitation for neural surrogates is the lack of generalization to geometries and applications beyond the training set, which is significant given the diversity of engineering scenarios. Currently, this is addressed by generating a new dataset for a specific application; however, this requires running costly numerical solvers. In this work, we take a step toward addressing this by studying neural surrogates trained across different geometries, boundary conditions, and fidelities. We find that cross-domain pretraining improves zero- and few-shot performance on held-out datasets relative to both training from scratch and transferring from domain-specific experts. In particular, finetuning a pretrained, cross-domain model can achieve 2-3x lower errors at the same sample size and use 8x fewer samples to achieve the same error, compared to training from scratch. This benefit is architecture agnostic and improves with model size and pretraining dataset diversity. Furthermore, we study how and why cross-domain pretraining works in CFD surrogates, and find that simply pooling steady-state datasets is both sufficient and effective. Given the high cost of generating CFD data, leveraging existing datasets through cross-domain pretraining will likely be a valuable strategy as future surrogates expand to tackle new problems and use cases.

Abstract: Nonlinear contacts and friction strongly influence the vibration response of assembled structures, but their accurate numerical treatment is computationally demanding. The harmonic balance method is widely used to compute periodic steady-state responses, yet the required alternating frequency-time scheme becomes costly for nonsmooth and hysteretic nonlinearities and must be repeated throughout the nonlinear solution process. Here we show that this procedure can be replaced by neural networks that directly map displacement Fourier coefficients to nonlinear force coefficients and provide the corresponding Jacobian through automatic differentiation. The surrounding solver and continuation algorithms remain unchanged for the computation of frequency response curves. The neural networks exclusively learn individual nonlinear elements rather than complete system responses. Physics-based nondimensionalization and phase normalization facilitate the learning process and enable a single trained network to cover a wide range of parameter combinations. Building on the cubic spring, unilateral spring, and Jenkins elements considered here, the approach points toward a reusable library of nonlinear-element surrogates that can be combined in arbitrary number and location within a mechanical system. By bypassing the iterative force evaluation in time domain, the method offers favorable computational scaling for high-resolution analyses and systems with many nonlinear elements.